Project 6 - Gen 2 Filter Trays & Dust Caps
This project is independent of any telescope and anyone that uses ZWO Gen 2 filter trays may benefit from it.
None of these parts should be used during solar imaging or viewing
These trays work although I recommend using the official machined ZWO trays to protect your valuable filers.
Now that I had a save way to store and transport the filters in their respective trays I decided to make a dust cap.
This, in turn, lead to the Dust Plug and then a 2" filter tray and, finally, a 1.25" filter tray.
Each tray needs two attachment points for the drawer magnets. I chose #4-40 x 1/4" hex cap head bolts, alternatively,
Metric M3 x 6mm hex cap head bolts may be used. Each part should be threaded with the appropriate tap for the bolts chosen.
I have been using the #4s. Note that these parts must be magnetic so stainless steel does not work well.
The Drawer dust cap only covers the opening (they all cover the opening). The dust plug has a plate that covers the entire
interior of the drawer for better dust blocking. The Dust Plug, if printed in matte black, should be usable for dark frames also. Do not use
it as a block during solar imaging. I print the cap and plug in red so that they are easily distinguishable from actual filter trays.
The magnets in the drawers are slightly offset and the bolts in the trays match that offset, except for the dust cap. The cap bolts are
centered so that the cap may be inserted either way.
The filter holders come in 2" and 1.25" sizes. These are printed vertically for minimal supports. Use supports everywhere when printing.
The threads print better, at least on my printer, when the part is lying down instead of standing up. The trade-off is that you'll need to file off the
rough parts from the supports across the face of the filter holder. I cheated and found a cheap (for its size) 48mm X 0.75mm tap to clean up the 2" threads.
The filter holders should be printed in matte black. The red 2" tray shown here was made to see the parts better.
The next photo shows the Dust Cap on the test (blue) drawer and the Dust Plug. The test drawer is on the TinkerCad page (link below).
The last photo shows the huge 48mm (2") x 0.75mm tap working on the threads.
⚠️ These parts have not been tested in hot or cold environments yet.
STL files for the Drawer Dust Cap (30% fill - 1:00)
STL files for the Drawer Dust Plug (30% fill - 1:57)
STL files for the 1.25" Filter Tray (50% fill - 1:51)
STL files for the 2" Filter Tray (50% fill - 1:37)
Here are the parts in TinkerCad